Operation regulations of hand pressure waxing machine JF1001RT
This operation manual is applicable to the Hand pressure waxing machine JF1001RT.
1. General instructions
The Hand pressure waxing machine JF1001RT is a highly precise device mainly applicable to forge shops and tooling workshops. This machine is designed in accordance with the safety requirements and is safe to use. However, improper operation or maintenance may cause safety hazards and serious consequences. The paragraph and figure numbers in the manual correspond to the panel marking and the illustration inside.
2. Warnings
2.1 Read this manual and all supplementary documents prior to operation and maintenance of the machine.
2.2 Please make sure the machine is installed in a stable and level place.
2.3 When operating the machine, please take out all safety devices.
2.4 Wear safety glasses or confrontation masks when working.
2.5 Make sure the workbench or environmental is reliable, clean and without tripping hazards, slag, and high temparatures.
2.6 Note that all exposed areas of the machine are electrically-charged and are likely to cause electric shocks.
3. Main Accessories And Parameters
3.1 Main Accessories
a. One main body
b. One operating panel
c. One pressure wax chamber
d. One connecting rod
e. One heating component
f. One cooling component
g. One insulation component
3.2 Technical parameters
a. Pressure: 0-1.5MPa
b. Rated voltage: 200V
c. Rated power: 2500W
d. Temperature range: 0-300 degrees Celsius
e. Accuracy: 0.1 degree Celsius
4. Preparation before operation
4.1 Check the power line and the rated voltage of the machine. It is rmended that the total power output of the device should not exceed 6 times the rated power of the machine.
4.2 Make sure the environment and the temperature on the operating place remain normal and stable.
4.3 Check if all the components such as the main body, cooling component, electrical components, are installed in the right places.
4.4 Connect the power line.
4.5 Open the top cover and remove the protective cap on the pressure wax chamber.
4.6 Put the raw material into the pressure wax chamber.
5. Pressure wax operation
5.1 Set up the operating parameters.
a. Set the pressure to 0.
b. Set the temperature to appropriate levels in accordance with the raw material characteristics.
c. Set the time to an appropriate level.
5.2 Start the main power and the pressure waxing.
a. Press the start button.
b. Adjust the pressure gradually to the set point.
c. Adjust the temperature gradually to the set point.
d. Adjust the time gradually to the set point.
5.3 Monitor the operation of the pressure waxing.
a. Monitor the pressure and the temperature.
b. Monitor the waxing process.
c. Monitor the safety of operation.
5.4 Inside the pressure wax chamber, the raw material will be pressed and waxed by the high pressure and high temperature.
5.5 After the waxing process is complete, the pressure and the temperature should be brought back to zero.
6. Maintenance
6.1 After the machine is used for a period of time, please clean the pressure wax chamber and replace the raw material.
6.2 Please make sure the machine is in its original condition and properly stowed.
6.3 Make sure the machine is covered by a plastic cover and is protected from dust or dirt.
6.4 If the machine needs to be moved, please lift it up properly. Do not drag the machine to move it.
7. Troubleshooting
7.1 If there are any unusual noises during the operation, please turn off the power and check the machine.
7.2 If the machine cannot be used due to an technical error, please check with the technician and make sure that the power is off before operation.
7.3 If the pressure and temperature are too high, please turn off the power and check the setting.
7.4 If the power panel is damaged, please turn off the power and contact the service department.
7.5 If the machine is damaged, please turn off the power, contact the service department and make sure that the power is off before operation.
8. Conclusions
The hand pressure waxing machine JF1001RT is a highly precise device mainly applicable to forge shops and tooling workshops. This manual will explain the functions and operation of the machine as well as the maintenance and troubleshooting. Any modification or repair should be done by certified professionals familiar with the machine. The improper operation or maintenance may cause safety hazards and serious consequences. Following these regulations can ensure the proper and safe operation of the machine.
