Application of Modern Laser Processing Technology in Metal Working Industry
Abstract
The development of modern laser processing technology requires employers in metal working industry to be knowledgeable in the operation and functionality of laser-based systems. This paper provides an overview of modern laser technologies, the advantages of laser processing on metal working industry, and the challenges that it presents. The experience of other companies in this field is highlighted and the different types of material that modern lasers can process are discussed.
Keywords: Laser processing, Metal Working, Benefits
Introduction
Laser technology has been widely used in industrial fields such as metal working, welding, and cutting, but these applications have significantly increased in recent years because of the development of modern laser technologies. The modern laser based systems are both more efficient and cost effective than the traditional methods. The combination of the latest laser systems, the improvement of mechanical components, and the development of sophisticated software to control the machine has greatly increased the efficiency and accuracy of laser-based systems. This paper will provide an overview of modern laser processing, its advantages, and challenges.
Modern laser Processing Technologies
Modern laser processing is a combination of powerful lasers, advanced computer control systems and sophisticated software. The laser emits a beam of highly focused and intense light that can generate a high heat energy, capable of cutting and welding a variety of metals and non-metals. This process is extremely accurate and can be used to create very intricate and precise designs. The laser can also be used to etch and engrave which is a non-contact way of marking the product.
Advantages of Laser Processing in Metal Working Industry
The laser technology has many advantages in the metal working industry. First, it offers high precision and accuracy on the product being created. This can save a lot of time and money, as the costs of creating a product and any potential re-working are minimized. Second, it eliminates the need for other metalworking processes. Traditional methods, such as milling and lathing, required extra processes to be applied, but with the laser, most of those are now redundant; all the metal can just be cut, marking and engraved directly. Third, the laser is extremely fast and efficient. Compared to traditional methods, the laser can work much faster and is more aesthetically pleasing. Finally, the laser leaves very little surface residue, which is important for unique pieces, where traditional methods can leave marks on the metals surface.
Challenges of Laser Processing
Although there are many advantages of laser processing, there are also some challenges that come with it, such as the need for a high-grade process control, the cost of the system, and the lack of standardisation. The process control needs to be extremely precise, and this requires the programming of the laser, which is quite expensive and time consuming. The cost of the system can also be quite high, as the laser needs to be incredibly powerful to be able to work on different types of materials. Finally, the standardization is lacking, as there isnt a universal set of codes for the laser, due to the wide variety of material and processes.
Conclusion
The metal working industry is quickly embracing modern laser processing technologies. This process has many advantages over traditional methods, such as cost savings, superior precision, and minimal waste. Additionally, it can process a variety of different materials, allowing for greater flexibility and creativity. However, there are also some challenges that come with it, such as a lack of standardisation and the need for advanced process control. All in all, modern laser processing is an invaluable asset to the metal working industry, and it is expected to become even more widely used in the future.
