1 Introduction
Cutting tools are needed in most machining operations to remove material from a workpiece, and they come in a variety of shapes and sizes depending on the task they are designed to perform.Two of the most common tools used in cutting high strength steels are milling cutters and turning cutters.Each of these tools have unique properties and should be used properly to produce the desired finish.In this paper, we will look at the main differences between these two tools and how they should be used in order to achieve optimal results in machining high strength steels.
2 Comparison of milling cutter and turning cutter
Milling cutters are cylindrical tools used in milling machines to remove material from a workpiece in the form of curved surfaces.Turning cutters are also cylindrical tools, but they are used in lathes to remove material from a workpiece.The two types of cutting tools have different shapes and cutting edges which make them suitable for different applications.
Milling cutters have cutting edges that are designed to cut materials in the form of curved surfaces.These cutters are typically used to machine flat surfaces, slots, and other complex shapes.They come in various types such as end mills, shell mills, and face mills.These cutters are designed to cut materials in different directions and they are generally used at higher speeds than turning cutters.
By contrast, turning cutters have cutting edges that are designed to make straight cuts.These cutters are typically used to machine cylindrical shapes, grooves, and threads.They come in various types such as turning tools and threading tools.These cutters are designed to cut materials in a single direction and they are generally used at lower speeds than milling cutters.
3 Advantages and disadvantages of milling cutter and turning cutter
Milling cutters have several advantages over turning cutters.First, they can be used to achieve relatively higher accuracy and surface finish than turning cutters.This is because the cutting edges of milling cutters are shaped in a way that they can cut materials in different directions.Second, they are generally used at higher speeds than turning cutters which makes them suitable for applications in which high speed machining is required.Finally, milling cutters can be used to machine materials in a variety of shapes and sizes.
However, milling cutters also have some disadvantages.First, they are generally more expensive than turning cutters due to their delicate cutting edges.Second, they require more skill to use than turning cutters due to their complex shapes and cutting edges.Finally, they are not as versatile as turning cutters since they are designed to cut materials in different directions and can only be used for certain types of shapes and sizes.
Turning cutters have several advantages over milling cutters.First, they are generally cheaper and easier to use than milling cutters.Second, they are generally used at lower speeds than milling cutters which makes them suitable for applications in which low speed machining is required.Third, they can be used to machine materials in a variety of shapes and sizes.
However, turning cutters also have some disadvantages.First, they are not as accurate or capable of achieving high surface finish as milling cutters since their cutting edges are designed to make only straight cuts.Second, they are not as versatile as milling cutters since they are designed to cut materials in a single direction and can only be used for certain types of shapes and sizes.
4 Recommendations
The best choice of cutting tool for machining high strength steels will depend on the specific application.For applications in which high speed machining is required, milling cutters are the best choice since they are designed to cut materials in different directions and can be used at higher speeds than turning cutters.For applications in which precision and surface finish are the primary concerns, turning cutters are the best choice since they are designed to make only straight cuts and can be used at lower speeds than milling cutters.
In conclusion, each of these two tools has its own set of advantages and disadvantages and they should be used properly to achieve the desired results in machining high strength steels.Milling cutters are suitable for applications in which high speed machining is required, while turning cutters are suitable for applications in which precision and surface finish are the primary concerns.
