Metal Processing Technology
The use of metal processing technology dates back centuries, to the early forges and blacksmiths of pre-industrial times. In modern industry, metal processing still forms an essential element of any equipment’s design, manufacture and maintenance. Humans, more than any other species, have a strong relationship with metal, and an ability to shape it into artifacts and tools that improve our lives. Metal processing techniques play an important role in many industries today including automotive, aerospace, biomedical, marine and electronic.
The aim of metal processing technology is to convert raw materials into the desired shape, size and properties with minimum effort and cost. It comprises of a wide range of processes, including cutting, drilling, casting, welding and soldering. Each of these operations requires precise control over both machines and materials.
The first step in metal processing is usually cutting metal into desired shapes, such as sheets, strips or rods. This is usually done with an advanced machine tool known as a CNC (Computer Numerically Controlled). CNC machines are programmed with a set of instructions as to how the metal should be cut and shaped. This allows for repeatable precision and accuracy in metal cutting.
The next step is to prepare the metal for fabrication, either by heating and shaping for casting, or drilling, sawing and turning for machining. Heat treatments are sometimes used to give metal special properties, such as hardness and durability. Welding is the process of joining two pieces of metal together, usually by melting and fusing them. Soldering is a specialized form of welding which uses lower temperatures to achieve a bond between two metal surfaces.
The last step in metal processing is finish. This involves shaping, polishing and coating the metal to give it a desired look and protection. This step is important in manufacturing as it requires high attention to detail and precision.
As well as these processes, metal processing also requires safety precautions and environmental considerations throughout the process. Each production process affects the environment in a different way, and all machines involved in the process must be kept within legal environmental standards.
Metal processing technology is continually improving, and new machines and software are constantly being developed to speed up the process and reduce costs. The changes also make metal processing safer and more efficient. As the industry continues to evolve, the use of metal processing technology is likely to become even more deeply ingrained into the machinery and processes of various industries.)