Introduction to Flexible Manufacturing System
Flexible manufacturing system (FMS) is a production system that combines the advantages of both a traditional automated production system and a manual manufacturing process. It is a system where an individual machine can be programmed to do almost any job, thus eliminating the need for numerous special-pupose machines in a traditional automated production system.
FMS is typically used in an environment that requires the flexibility to respond quickly to changes in product mix, volume and process control. In many cases, the need for flexibility overrides the costs associated with FMS and offers a more economic solution than either manual or automated manufacturing.
FMS can be used in a variety of industries, from automotive, to electronics and even food processing. The principles of FMS are the same no matter what industry it is used in; flexibility, accuracy and efficiency are the foundations of success with FMS.
Installation and Commissioning Flexible Manufacturing System
Installing and commissioning a FMS can be a complex process that requires a lot of planning. The following is a brief overview of the installation and commissioning of a FMS:
1. Planning - Before the installation and commissioning of a FMS, it is important to develop a comprehensive plan that takes into account the current production needs and future production requirements. The plan should include a timeline, budget and workflow.
2. System Design - During the planning stage, it is important to design the system to ensure it meets all of the requirements. The design should include the layout of the machines and the flow of product and personnel through the production area.
3. Installation - Once the design is finalised, the next step is to install the FMS. This includes physically setting up the machinery, running tests to ensure the equipment is functioning correctly and training the operators.
4. Commissioning - Finally, the FMS needs to be commissioned. This involves testing all components of the system to ensure they are functioning correctly and are integrated properly.
Conclusion
Flexible manufacturing systems provide a lot of advantages over traditional production systems, including increased flexibility, efficiency and cost savings. The system must be properly installed and commissioned in order to reap these advantages, however. Proper planning, system design, installation and commissioning are essential for the successful implementation of a FMS.
