The introduction of lean production processes, such as cellular manufacturing, has revolutionized the way many companies operate. Cellular manufacturing is a technique used in lean production that breaks down traditional mass production lines into individualized “cells.” Each cell includes all of the personnel, equipment and supplies needed to produce a specific product or component. By reorganizing the production process into individualized cells, manufacturers are able to reduce inventories, streamline processes, and rapidly move from one product to another.
The concept of cellular manufacturing was first developed by Toyota in the 1970s. It was one of the techniques employed during the Japanese manufacturing revolution, when Japanese automakers transformed their outdated production processes into more efficient and leaner production systems. Since then, cellular manufacturing has become an increasingly popular form of lean production.
The concept of cellular manufacturing is relatively simple. Instead of relying on one large production line, companies split the process into several different cells, each designed to produce a specific component. The individual components then travel to the next cell, which performs the next step in the production process. Companies are able to eliminate the cost of inventories and set-up times, thereby creating a more efficient production system.
Cellular manufacturing can be applied in a variety of industries, including automotive, woodworking, and electronics. With the advancement of technology, many of these systems have become highly automated, allowing for faster and more precise production. Automated systems are particularly useful in industries where the required standard of precision is very high. For example, automotive companies often utilize robotics and cutting-edge software to produce complex vehicle parts.
Cellular manufacturing can be especially beneficial for small and medium sized businesses that wish to remain competitive in the marketplace. By reorganizing their production processes into cells, these companies are able to reduce costs associated with traditional mass production lines, and in turn, increase their profits.
The use of cellular manufacturing has had a profound effect on the manufacturing landscape. With the implementation of this technique, companies are able to remain competitive, reduce costs, and increase their profits. By streamlining production, companies can produce quality products in an efficient and cost-effective manner. This in turn has led to an increase in the number of global companies that are embracing this type of lean production process.
