(Electroplating basics)
Electroplating is a method of depositing a thin layer of metal onto a conductive surface, such as plastic or metal, by passing an electrical current through a solution containing a salt of the metal to be deposited. Under the electric current, the material ions in the solution are pulled to the surface of the object. In the process, a thin layer is formed and usually the layer is made of the same material as the salt or alloy of which it is a part. In electroplating, deposition of a metal layer onto other objects creates a variety of benefits.
Electroplating is used for a variety of reasons. One of the main reasons is to improve the surface properties of a material by increasing its corrosion resistance, wear resistance, and heat resistance. Another reason is to increase the cosmetic appeal of a material, such as the brightening of jewelry or copper adding a brightness to copper wiring. As with any process, there are different types of electroplating techniques, so it’s important to know which process is best suited for which application.
The most common electroplating processes are zinc plating, nickel plating, and chromium plating. Zinc plating is often used to protect steel from corrosion in applications such as automotive parts, hardware, appliances, and electrical components. It offers a low-cost protective coating for steel, and provides the added protection of some corrosion resistance. Nickel plating is often used for decorative purposes, such as chrome plating, and features a corrosion-resistant, or a very shiny and glossy finish. Chromium plating, which is commonly used in the automotive industry, is used for both its aesthetic qualities and corrosion resistant properties.
When electroplating is done correctly, it can create a layer of metal that is extremely durable and corrosion-resistant. However, it is important to note that improper electroplating can lead to failure, leading to even greater damage. To avoid this, it is important to select the right electroplating techniques, as well as to ensure that proper protective layers are in place before beginning the electroplating process. It is also important to follow all of the necessary safety protocols, such as wearing protective gear and taking the necessary precautions to avoid exposure to hazardous chemicals.
The electroplating process is largely determined by the particular application and the material being plated. The preparation of the surface is also very important and can involve pre-cleaning, degreasing, and stripping of the surface. The most common electroplating processes involve the application of electricity and chemical solutions, as well as a passing of time as the process completes. Typically, electroplating is conducted in both a wet and dry environment.
When plating from a bath, the metal ions are dissolved in an electrolyte solution and are reduced to an electrically charged form. This is then applied to the item to be plated, where the metal deposited onto the object is determined by the amount of current, rate of travel, and the length of time the item is in the bath. The item, after the required time, is then removed from the bath, rinsed off and dried, before being ready for use. In dry electroplating, the metal is added to the item by applying voltage to an electrode and passing it over the surface of the object, with the desired metal being deposited onto the object.
No matter which method is chosen, it is important to understand the science and processes involved with each method, as well as how to handle and work with the materials used. With proper understanding and care, electroplating can be an effective and beneficial process.