Precision of Common Full Steel Stamping
Modern production requires the use of a variety of reliable technologies with high requirements for accuracy. One of the most commonly used technologies for producing parts is full steel stamping. This method is the most cost-effective industry-wide and offers high precision that meets the needs of many manufacturers.
Full steel stamping typically involves the production of flat-shaped parts from an initial flat steel plate, usually between 0.5mm and 6mm thick. The common practice is to stamp these parts from a semiprocessed or preshaped semi-processing blank. This method achieves higher precision when used as part of a combination of cold working methods.
The most important advantage of full steel stamping is its high precision. When combined with cold working methods, full steel stamping allows a uniform production run with consistent tolerance levels of up to ±0.03mm. The process is especially advantageous in industries that require complex geometries and exact tolerances.
Full steel stamping is a very efficient process that reduces waste and ensures minimal material consumption. Compared to other processes that require cutting or other manipulative methods, full steel stamping is significantly quicker and more cost-effective.
The most common methods used when producing parts with full steel stamping are compression and blanking. Compression consists in pressing the steel plate against a solid die, while blanking is used to cut out the desired shape of the piece. Other specialized tools, such as transfer dies, are also used in order to achieve high precision and consistency.
When combined with other cold working methods, such as drawing, blanking, trimming, piercing, and piercing and blanking, full steel stamping allows for incredibly precise results with a tolerances even up to ±0.1mm. These close tolerances are difficult to match by other methods.
Full steel stamping is widely used in almost every industry, from automotive manufacturing to medical equipment. Its speed, efficiency, and precision make it the go-to technology for producing complex parts.
The production of any part requires both accuracy and precision, two qualities that full steel stamping can provide. Its high standards for accuracy and its cost-effectiveness make it the most reliable choice for producing many different types of components.
