Carbonization
Carbonization is a chemical reaction in which carbon is injected into the material at a high temperature, resulting in carbon molecules becoming attached to the material. The carbon molecules can be single, double or triple-bonded depending on the material. Carbonization is often used to modify materials, such as to increase hardness, make them stronger and more resistant to heat and corrosion.
Carbonization has been used for centuries to harden and strengthen metal, however in recent years, it is also being used with other materials, such as plastics, ceramics and even bone. This type of treatment increases the material’s strength and wear resistance, as well as extends its life.
The process of carbonization typically involves heating the material to between 800 and 1200 degrees Celsius, depending on what it is, and then introducing a carbon source, such as charcoal, into the mixture. The carbon molecules attach to the material and, over time, slowly bond with the molecules of the material and create a solid structure.
The most common uses of carbonization are in the production of aircraft and automobile parts, particularly engine components. The process makes these parts stronger and more resistant to heat and wear. It also helps to reduce the weight of the components, which helps to improve fuel efficiency.
Besides the aerospace and automotive industries, carbonization is also used in other industries, such as in the production of tool and die components, foundry parts and in industrial processes. Carbonized materials are also used in the medical industry, as it has been found to be a safe and effective way to treat bone fractures.
When carbonizing a material, care must be taken to ensure that the carbon molecules attach properly to the material, as too little or too much carbon can adversely affect the strength and durability of the material. An experienced technician should be consulted to help determine the correct amount of carbon to use for a particular material.
In general, carbonization is a useful process for modifying materials to make them stronger and more durable. It is an easy, cost-effective way to extend the life and performance of any material, providing a high-quality, durable and reliable outcome.
