Installation and Dismantling Machinery
Manufacturing and assembly processes in the industrial world require complex machinery and equipment, which in turn requires a significant amount of planning and organization. Any production process can be improved through the efficient installation and dismantling of machinery, which is why firms often invest heavily in specialist personnel, who understand the entire process from start to finish.
To install machinery correctly and safely, first the site must be measured, including taking into consideration any external factors such as the floor and the ceiling height. This information is then used to develop the technical design, plans, and warnings that must be displayed on the day of the installation, should they be needed.
Each type of machinery has different requirements, and classically the installation method and personnel are determined by the size and type of the machine, as well as the complexity of the process required. The installation team will consist of a qualified engineer and one or more qualified assistants, and it is likely that the team will need to be on-site for a prolonged period of time.
Once the installation is complete, the engineer must provide the technical documentation of the process, ensuring that each and every action is recorded. This is to allow for the machinery to be dismantled and re-assembled should the need arise.
Dismantling machinery is part of the same process and can help save costs if the same machinery is to be re-installed at another site. The process is just as important as the installation, as it requires the engineer to be as thoroughly and precautious as possible.
Special safety equipment is usually necessary when dismantling the machinery, such as ladders and protective guard rails. The engineer then disassembles the machinery piece by piece, whilst taking into consideration the type and weight of the equipment, to ensure it is done properly and safely.
Once the machinery has been completely dismantled, the engineering team must package it correctly and securely, to ensure that no mechanical damage or scratches occur during transportation. Documents and diagrams must also be kept to help with any re-assembly process that may be required at a later stage.
It is also vital to provide adequate training to personnel who will be re-assembling any of the machinery at the new site, so that they can do so easily and safely.
It is essential that the installation and dismantling of machinery is carried out in accordance with proper regulations and procedures to ensure the safety of the staff and people working in the area, and to reduce the risk of material damage. If specialist personnel is required, it must be commissioned, so that the task is completed correctly and efficiently with minimal disruption to the normal flow of operations.
