Optimization Control of Disappearing Mould Casting Production System
Introduction
Disappearing mould casting (DMC) is a three-dimensional forming process which uses a reusable pattern to form the casting. It involves making a plastic mould which is then filled with a casting slip and then, after a few adjustments, removed and the casting hardened, revealing the finished article. The optimization control of the DMC production system, in relation to the manufacturing process, has significant benefits for efficient production, in terms of both cost and time.
The DMC Production System
The DMC production system is composed of two basic components: the mould and the casting slip. The mould is normally constructed from thermosetting resins and is generally cubic in shape. It consists of two parts: the top and the bottom. The casting slip is a thermal plastic which is filled into the bottom of the mould. The temperature of the mould and casting liquid must be regulated to secure a good quality casting. In order to secure the casting quality, the temperature of the two components must be regulated accurately.
The benefits of the optimization control in the production system
The optimization control of the DMC production system can provide a number of benefits, including:
1. Improved quality of cast parts.
The optimization control ensures that the mould and casting liquid temperatures are kept within a set range, providing better control over the product quality. This control can help reduce scrap and rework, improving the overall quality of the cast parts.
2. Reduced production time.
The optimization control reduces the need for manual adjustments during the production process. This eliminates time wastage while still ensuring that the mould and casting liquid temperatures are kept within the specified range.
3. Reduced costs.
By reducing the amount of manual adjustments required, the optimization control helps to reduce the overall production costs. This can also lead to increased efficiency, which is beneficial for improving profitability.
Conclusion
The optimization control of the DMC production system can bring many benefits, such as improved product quality, reduced production time and lower costs. By properly setting up the system, it is possible to improve the productivity and efficiency of the production process. This can result in a more profitable business.
