Fusible lubricants are designed to aid operations that involve extremely hot metal surfaces. By reducing the overall friction between components of machinery, fusible lubricant helps to extend the lifespan of valuable equipment, maintain a smooth production rate and prevent costly repairs.
Fusible lubricants take the form of gels or pastes and must be kept at or above their melting points in order to function as intended. As machinery components interact, the lubricant melts onto the surface, covering and reducing friction. The lubricant is then cooled, forming a dry film on the machinery that displaces any remaining water, dust, and other contaminants.
Fusible lubricants are designed to work at extremely high temperatures, making them ideal for operations involving persistent heat. Lubricants can be applied in a wide range of temperatures and are suitable for many different types of machines, such as deep drawing presses, forming machines, forging hammers, and induction heating systems.
Using fusible lubricants can help reduce the costs of operation. With repetitive and continuous operations, the total cost of ownership can be reduced by reducing lubricant consumption and extending the lifespan of tools and equipment. The lubricant forms a bond between surface metals, making parts and components less prone to damage and deterioration due to hot, high-pressure conditions. This reduces the need for costly repairs; in some cases, the cost of repairs and lost time can be higher than the cost of the lubricant itself.
The use of fusible lubricants is not limited to machines that operate in hot conditions. Many lubricants are effective in aiding machine operations in cold temperatures as well, often improving performance and reducing the need for further maintenance. Lubricants also reduce noise levels and vibrations, creating a quieter and more productive working environment.
Fusible lubricants are non-toxic, so they pose no health or environmental risks. In fact, the lubricants may help to improve the environmental impact of high-temperature operations by reducing the amount of volatile pollutants released by traditional lubricants.
Fusible lubricants can help to increase the efficiency and lifespan of machinery, reduce losses due to repairs, and improve the surrounding environment. They are an ideal choice for operations involving extreme temperatures and are recommended for any business that wants to maximize machinery performance and minimize operation costs.