Radial Forging
Radial forging is a forming method that involves the use of mechanical force to shape a material into a desired shape. This type of forming process is commonly used for making aerospace, automotive and other industrial components. The process of radial forging involves several steps and requires the Toolmaker to have good technical knowledge in order to achieve the desired results.
The first step of radial forging is to prepare the component. This includes heating the component to be forged to the required temperature and then preparing the workpiece to be in the right orientation for the forging. Depending on the component being produced, this step may include machining, grinding or even using specially designed jigs to ensure the desired shape and orientation. Once the component is in the correct orientation, it is then held in position in the die or press.
The forging press is then used to apply the mechanical force required to shape the component. This step requires high precision including position control and force control, in order to ensure the component is forged with the desired accuracy. Generally, the radial force comes from either a lateral force from a C-frame press or the use of a radial forging system with specific dedicated fixture designs.
Once the radial force is applied to the component, it is then released and heat treated to harden the component. Depending on the particular component, several heat treatments may be required in order to achieve the desired properties. Once this process is complete, the component is then ready to be machined and finished according to the customer requirements.
Radial forging is an efficient, cost-effective and reliable way to produce precision components. Its also the preferred method for producing high-end components due to the ability to achieve fine details and the superior strength of materials that are produced through radial forging. The process of radial forging is also attractive to manufacturers due to its relatively low setup and running costs.
Due to its advantages, radial forging is used in many industries including aerospace, automotive and military. The process is also used in the production of medical implants and other precision parts for use in various applications. Radial forging is an important part of the machining process, as it can be used to manufacture components with a finer tolerance, superior strength and superior surface finish. By using this process, manufacturers are able to produce extremely high quality components that can meet the most stringent requirements and specifications.
