Maintenance and Management of Quenching Liquid
Quenching liquid is one kind of commonly used quenching medium. It has some special characteristics, so it is widely used in quenching and heat treatment of mechanical parts. Due to its excellent performance, it will be operated in some harsh environments and under the influence of other equipment, thus the management and maintenance of the quenching liquid has become an important problem that should be noticed.
First of all, it should have a regular inspection to keep a good and safe quenching liquid for users. The specific contents of the inspection mainly include the following aspects:
1. Check the water purity of the quenching liquid. The presence of any impurities or different colors in the liquid should be checked.
2. Pay attention to the contamination of carbon particles and other mechanical impurities, and if found, proper measures should be taken to remove them.
3. Check the water temperature of the quenching liquid regularly to make sure it is consistent with the requirements of the parts or materials being quenched.
4. Regularly check the properties of the quenching liquid such as viscosity, corrosion resistance and surface tension, to ensure they meet the standards.
Second, the installation of a good filtration system to filter the quenching liquid is also necessary. This measure helps to remove foreign matter and prevent the generation of impurities. Regular maintenance and cleaning of the filtration system must be carried out to reduce the risk of blockage.
Thirdly, to prevent the quenching liquid from oxidation, some anti-oxidation agents should be added to prevent oxidation and make the quenching liquid more efficient.
Fourthly, the equipment used to control the temperature of the quenching liquid must be inspected regularly to prevent breakdowns or serious damage.
Fifthly, the quenching liquid should be replaced regularly according to different production cycles and environmental conditions. This process is necessary to maintain the quality of the quenching liquid and to ensure the normal operation of the equipment.
Finally, personnel involved in the maintenance of the quenching liquid should receive professional training to ensure their safety and competence.
The maintenance and management of the quenching liquid is an important key to ensure its efficiency and the normal operation of equipment and machinery. Therefore, it should be taken seriously and pay attention to the above tips, and regularly check the data of quenching liquid. Of course, it is also essential to choose qualified quenching liquid to ensure its performance and quality.