Operating procedures for forging and rolling mills

mechanical process 384 1046 Jessica

Operation Procedures for Rolling Machine Rolling Machine refers to a rolling mill which is a machine for plastic working of metal. It is mainly used for hot rolling and cold rolling of workpieces and is suitable for rolling various metals such as steel, copper, and aluminum. I. Pre-start preparat......

Operation Procedures for Rolling Machine

Rolling Machine refers to a rolling mill which is a machine for plastic working of metal. It is mainly used for hot rolling and cold rolling of workpieces and is suitable for rolling various metals such as steel, copper, and aluminum.

I. Pre-start preparation

1. Check the machine and accessory. Before the rolling machine is used, the operator should read the product manual carefully, one by one, then check the machine and accessories, including but not limited to the lubrication oil filling, whether the bolts and nuts of each part are tightened, whether the transmission part is flexible, whether the roller shape is correct, etc.

2. Check the process parameters. The process parameters must be checked to ensure that they are consistent with the technical requirements.

3. Add lubricating oil in time. Before use, the lubricant should be added in time according to the manufacturers instructions, and the amount of lubricant should be proportional to the load of the bearing.

4. Wear protective equipment. When working, the operator should wear the necessary protective equipment (such as protective glasses, helmets and masks, etc.) to protect himself.

II. Operating procedures

1. Start. When all the preparations have been completed, press the start button on the control panel, and check whether the electrical, lubrication, and cooling systems are in normal condition.

2. Adjust the process parameters. According to the process requirements, adjust the process parameter of the rolling machine, so as to get the required shape and size of the workpiece.

3. Check the workpiece. When the rolling process is finished, check whether the shape and size of the workpiece meet the required requirements.

4. Turn off the power. After the process is completed, turn off the power and check that all components are in the correct position.

III. Post-operation

1. Clean up the site. After the rolling machine is used, carefully clean up the site, remove the residue of the workpiece, and check whether the operation area is clean.

2. According to the situation, regular maintenance and repair. According to the actual situation of the rolling machine, regular maintenance and repair should be carried out to ensure its normal operation.

3. Fill in the record sheet. Fill in the daily use record sheet (including the model, number, quality inspection results, etc.) in detail, and keep it safely.

IV. Safety regulations

1. Prohibit the wrong operation. During the operation of the rolling machine, do not perform any dangerous or wrong operations in the process.

2. Strictly abide by the operation guidelines. For the operation of the rolling machine, operator must strictly abide by the related operation regulations, in order to ensure safety.

3. Follow the maintenance instructions. It is strictly prohibited to disassemble or repair the rolling machine by oneself, which should be performed by professional personnel in accordance with the instructions of the manufacturer.

In summary, the above is the procedure for operating the rolling machine. During the use, attention should be paid to the quality inspection and maintenance of the machine, so as to ensure that it can be used for a long time and achieve the desired production effects.

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