ZG1Cr18Ni12MO3Ti (precision casting) low-magnification structure

Metallographic map 1155 21/06/2023 1061 Emily

Introduction One of the largest breakthroughs in the field of materials science and engineering in the past century has been the development of low-alloy and high-alloy steel. One of the prominent ones amongst them is the FeCr18Ni12Mo3Ti (precision cast), a low-alloy steel, which is an excellent ......

Introduction

One of the largest breakthroughs in the field of materials science and engineering in the past century has been the development of low-alloy and high-alloy steel. One of the prominent ones amongst them is the FeCr18Ni12Mo3Ti (precision cast), a low-alloy steel, which is an excellent combination of ferritic and austenitic microstructure. The FeCr18Ni12Mo3Ti (precision cast) is an alloy with high corrosion resistance and wear-resistance, making it ideal for applications in the manufacturing, automotive and aerospace industries.

Composition

FeCr18Ni12Mo3Ti (precision cast) alloy is made up of 18 wt.% Chromium, 12 wt.% Nickel, 3 wt.% Molybdenum and trace amounts of Titanium. The Chromium increases the corrosion resistance and wear-resistance, while the Nickel increases the ductility and strength of the alloy. The Molybdenum improves the thermal stability, and the Titanium enhances the microstructural uniformity of the alloy. The notable features of the FeCr18Ni12Mo3Ti (precision cast) include a very low Carbon and Phosphorus content.

Microstructure

The combination of ferritic and austenitic structure in the FeCr18Ni12Mo3Ti (precision cast) alloy gives it an excellent combination of ductility, toughness, tensile strength and resistance to wear. The microstructure of the alloy is a dual-phase structure, consisting of a ferrite matrix and an austenite band surrounding it. The ferrite matrix consists of homogeneous, equiaxial grains, while the austenite band is composed of very small, random intergranular particles.

Mechanical Properties

The mechanical properties of FeCr18Ni12Mo3Ti (precision cast) alloy are significantly better as compared with pure steel. The tensile strength of the alloy is about 1200 MPa, whereas pure steel has a tensile strength of about 800 MPa. The yield strength of the alloy is about 900 MPa, which is much higher than pure steel. The elongation of the alloy is about 35%, which is higher than pure steel by about 25%. This type of alloy also has very good wear-resistance.

Applications

The FeCr18Ni12Mo3Ti (precision cast) alloy is widely used in various applications due to its excellent combination of wear-resistance, corrosion resistance and mechanical strength. The alloy is also cost effective due to its lower production costs compared to other alloys. The FeCr18Ni12Mo3Ti (precision cast) is mostly used in applications such as manufacturing, automotive and aerospace industries.

Conclusion

The FeCr18Ni12Mo3Ti (precision cast) alloy is an excellent combination of ferritic and austenitic microstructure, making it ideal for applications that require wear-resistance, corrosion resistance and high tensile strength. The alloy also has excellent mechanical properties, which make it suitable for usage in the manufacturing, automotive and aerospace industries. The FeCr18Ni12Mo3Ti (precision cast) alloy is cost effective due to its low production costs.

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Metallographic map 1155 2023-06-21 1061 MoonlightGlimmer

Precision casting of ZG1Cr18Ni12Mo3Ti (HEAT-RESISTING STEEL) is a process of producing high mechanical and physical properties components used in a variety of applications. The process of precision casting ensures superior total dimensional accuracy and consistency, even when dealing with complex ......

Precision casting of ZG1Cr18Ni12Mo3Ti (HEAT-RESISTING STEEL) is a process of producing high mechanical and physical properties components used in a variety of applications. The process of precision casting ensures superior total dimensional accuracy and consistency, even when dealing with complex cast components. It is a reliable and cost-effective way to produce components for various industries such as aerospace, automotive, and medical.

The heat-resisting steel is a type of steel that is known for its superior performance at high temperatures. ZG1Cr18Ni12Mo3Ti is a heat-resisting steel with high chromium, nickel, and molybdenum content; thus, providing excellent resistance to oxidation and sulfidation at elevated temperatures. The combination of the high chromium and molybdenum content provides excellent oxidation resistance compared to other heat-resisting steels, allowing it to withstand temperatures of up to 1100°C.

The low-magnification microstructure of precision-casted ZG1Cr18Ni12Mo3Ti is primarily an austenitic grain structure, with some ferrite present. The austenite has relatively evenly distributed grain size, few pores or inclusions, and is homogeneous and well-distributed. The ferrite islands appear as small coarse grains, providing additional strength and heat-resistance to the component.

To ensure the components mechanical and physical properties, the heat-treatment is crucial. This involves quenching the component in hot solution at temperatures of around 1100°C and then further ageing it at a lower temperature. Following the heat-treatment, the component is tested through tensile, hardness, and microstructure tests to ensure the component meets the required specifications and performance.

In conclusion, precision casting of ZG1Cr18Ni12Mo3Ti (HEAT-RESISTING STEEL) is a reliable and cost-effective way to produce components with excellent mechanical and physical properties. It is a heat-resisting steel with high chromium and molybdenum content which offers excellent oxidation and sulfidation resistance at elevated temperatures. The low-magnification microstructure of precision-casted ZG1Cr18Ni12Mo3Ti is primarily an austenitic grain structure, with some ferrite present, and must be heat treated to ensure its mechanical and physical properties.

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