Analysis and Energy Reducing Transformation of Heat Treatment Annealing Furnace
With the optimization of industrial structure and the progress of science and technology, the continuous improvement of functional and quality requirements of annealing furnace is an inevitable trend. Traditional annealing furnaces rely heavily on natural gas as fuel, however, as the price of natural gas rises, the cost of production increases and the total cost of using traditional annealing furnace is greatly increased. Therefore, this article discusses energy resource optimization, energy-saving transformation and production technology improvement of traditional annealing furnace, seeking a way to reduce energy consumption through a comprehensive analysis.
I. Energy Resource Optimization
The goal of annealing furnace energy resource optimization is to reduce energy consumption and relatedcosts. The steps required are as follows:
1. Compound or multiple use of energy resources. Use local natural gas, fuel oil, or other resources. Try to use whichever is cheapest.
2. Configuration or adjustment of equipment, such as air compressors, fuel efficiency section, and annealing furnaces.
3. Choosing advanced and efficient computer control systems, ensuring continuity, stability and accuracyof operation.
II. Energy Saving Transformation
The energy saving transformation of the annealing furnace is mainly to achieve the energy saving effectthrough the transformation of technological parameters. Generally, the steps required include:
1. Use a more suitable insulation method to improve the emission of infrared radiation from the heatingfurnace wall to reduce heat energy loss.
2. Adjust the burner configuration for more uniform energy output.
3. Adjust the gas supply pressure, inlet temperature and combustion air temperature in the combustion system to improve thermal efficiency.
4. Optimize the catalyst configuration to reduce the influence of external factors on the annealing furnace.
III. Production Technology Improvement
To improve the product quality while saving energy, the steps required are :
1. Strengthen personnel safety training, to ensure safety during work.
2. Standardized production process and working procedures.
3. Strict quality control, check and feedback quality data at every stage of the production process.
4. Develop specialized working shifts to ensure that the annealing furnace can be used in the best workingconditions.
IV. Conclusion
In conclusion, it can be seen that the traditional annealing furnace is an energy-intensive device, and itsenergy consumption can be reduced through energy resource optimization, energy-saving transformation and production technology improvement. With the improvement of these measures, the energy savings effect of the annealing furnace will be significantly improved, and the energy utilization efficiency will be improved, ensuring the production and the economic benefits of the enterprise.
