Hyperextrusion Technology: Gap and Cavity and Concave Size Parameters for Precision Forging Process
Hyperextrusion technology is a technology that allows for the production of components or parts with greater accuracy, closer tolerances, and greater strength. This technology involves the use of high-temperature, high-pressure hydraulic cylinders to compress metal into complex shapes and sizes. The technology can be used in the production of forgings, castings, extrusions, and stampings.
A major benefit of utilizing hyperextrusion technology is its ability to form parts with tight gaps and pockets. This accuracy is accomplished by precisely controlling the gap and pocket size, with both design and production parameters being taken into account - such as friction, lubrication, and part geometry. The gap and pocket size is measured in terms of the total fire distance, which includes the gap and any intervening material.
The hyperextrusion process can accommodate a wide range of cavity and concave sizes. The size of the cavities and concaves can be limited by the size of the raw material or the size of the components themselves. The size of the cavities and concaves is also affected by the pressure and temperature used in the process, as well as the material of the components.
In order to accurately control the size of the cavities and concaves, the manufacturing process must use precise measurements and calculations. The size of the cavity and concave must be calculated and adjusted to meet the specification. The measurements should take into account the external features of the component as well as the material being used. The measurements should be based on the dimension of the component’s maximum outside diameter, the internal diameter of the component, and the material thickness.
In addition to accurately controlling the size of the cavities, it is also important to control the gap size. The gap size is determined by measuring the gap between the part profile and the forming head. The gap size should be determined by subtracting the radius of the forming head from the outer radius of the part profile. The gap size should be kept constant in order to achieve a consistent quality result.
Finally, the hyperextrusion process also requires precise measurements of the depth of the pocket and concave size. The depth and pocket size are determined by measuring the depth from the top of the pocket or concave to the bottom. The depth and pocket size should be kept consistent in order to achieve a consistent quality product.
In conclusion, hyperextrusion technology is a highly precise technique that involves precise measurements and calculations in order to control the size of the pockets and concaves as well as the gaps. By controlling the size of the pocket and concave, a precise and consistent quality component or part can be produced. In addition, by controlling the gap size, consistent quality products can also be produced with tighter tolerances.
