Design of Steel Ingot Mold Casting Workshop
Introduction
Steel Ingot Mold Casting Workshop mainly produces steel ingot molds as required. It is used in medium and thick plate rolling mills, and is mainly suitable for the production of steel billets in large and medium-sized steel plants. Steel ingot mold casting workshop is a typical medium-sized process steel ingot mold workshop, which has the most complicated process flow. Compared with the traditional steel ingot mold casting workshops, it has the advantages of energy saving, environmental protection and high production efficiency.
Requirements on Workshop
1. Layout should be compact and reasonable, with convenient transportation and easy to get rid of excess material;
2. It should be equipped with a complete set of necessary modern molding equipment and testing & measuring equipment;
3. Machines should be able to operate in a variety of operating modes such as manual, semi-automatic and automatic mode;
4. The entire production line should be designed to allow the continuous production of single-piece molds of different shapes and sizes;
5. High-performance automatic sand removal system should be installed to ensure dust-free, silent and pollution-free production.
Workshop Design
1. Layout of the entire steel ingot mold casting workshop should be designed considering the overall space and area. The workshop should not be too close to residential areas and heat sources, so as to reduce the impact of noise and exhaust on the environment; The positioning of the production process should be determined to form a continuous production line with the least possible distance for product movement, and through process optimization, space and cost savings can be realized;
2. The workshop should be built with green environmental protection materials, and the noise from each equipment should be ensured to be below 85 decibels;
3. The workshop should be equipped with advanced and reliable electricity equipment, automatic control system and grease system in order to meet the requirements of high-efficiency and energy-saving production;
4. Safety measures should be taken for each process, and highly-sensitive protection measures should be set up to reduce the possibility of accidents and fire;
5. Comprehensive measures such as dust-proof, fire-resistant, vibration and noise reduction should be taken in the workshop, so as to ensure an orderly, efficient and safe production process.
Conclusion
The design of the Steel Ingot Mold Casting Workshop needs to take into account the comprehensive factors such as product characteristics, process requirements, machinery and equipment requirements and costs, so as to finally ensure the production of high-quality, safe and efficient steel ingots.
