Air Compressor Piping Installation
The installation of an air compressor is much more complicated than other systems as one not only requires a properly sized and energy efficient compressor, but also requires a proper piping that ensures the compressed air delivery to its location. In order to ensure efficient air compressor installation, there are several steps and considerations that should be taken into account.
Step One: Choosing the Correct Piping
A key component of a properly functioning air compressor installation is selecting the right piping material. Generally, pipe materials must include the allowance for the displacement and pressure ratings required by the compressor. Additionally, they should also be corrosion resistant, have uniform wall thickness, withstand extreme temperatures, and have good flow characteristics. Popular pipe materials used for air compressor installations include aluminum, copper, PVC, and stainless steel. Depending on the application, different piping material may be more suitable.
Step Two: Determining Pipe Diameter
The size of the pipe used for air compressor installation is just as important as the material it is made of. Generally, the maximum pipe necessary for a proper installation would be 4 inches in diameter. Pipes of smaller diameter than this can often lead to an inefficient system, increased cost and a decrease in air pressure. It is important to determine both the necessary output (measured in cubic feet per minute) and the needed pressure (rated in pounds per square inch or PSI) to decide which pipe diameter size is appropriate. Both factors should be taken into consideration when selecting the pipe diameter.
Step Three: Assembling the Piping System
Once the piping is determined and purchased, it will have to be securely attached to the compressor housing. This is done using quality fittings provided by a reputable vendor. During the installation process, it is important to use the right type of connectors and tighten them properly in order to ensure good air flow and efficient operation of the compressor. Additionally, care must be taken to ensure there are no leaks in the system.
Step Four: Selecting the Right Air Fittings
The air fittings for air compressor installation must be compatible with the respective piping system it is installed into. This must be taken into account as the wrong fitting can lead to an inefficient system and also may even be a safety hazard. Additionally, the fittings should be of the same quality and warranty as the piping they are attached to.
Step Five: Installing the Filters and Dryers
The air filters are used to purify the air as it flows through the compressor, while the air dryers are used to remove any moisture in the air. Both of these components must be installed correctly so as to ensure the air remains free from any unwanted particles. Additionally, it is essential to install an air line filter to reduce the amount of dirt and debris in the air stream.
Step Six: Evaluating the System
Once the installation has been completed and the system is running, it is important to evaluate the compressor’s performance and make any necessary adjustments if required. This can be done by measuring the air flow rate in PSI and checking for any leaks or temperature issues in the system.
Installing an air compressor is a complex process that requires proper attention and care. By following these steps, one can ensure a safe, efficient and reliable air compressor system that will provide satisfactory performance for years.
