Intelligent Control System of Sheet Metal Processing Line
The sheet metal processing line is a device for cutting and forming metal products. With the development of technology, cutting and forming tasks of metal products have been replaced by intelligent sheet metal processing lines. The sheet metal processing line is automated, flexible and coordinated. It completes a series of production processes such as punching, cutting, marking, pressing, bending and welding. Generally, the sheet metal processing line has the characteristics of high efficiency, high quality and low price. Therefore, it is favored by various enterprises and widely used.
In order to realize the reasonable coordination of the sheet metal processing line, the reasonable connection of various equipment and the reasonable automation of the whole system, it is very important to set up the intelligent control system of the sheet metal processing line. The setting up of the intelligent control system of the sheet metal processing line depends on the reasonable initial design, combined with the reasonable selection of the programmable logic controller, the reasonable configuration of the field device, clear and reasonable configuration of the program and reasonable commissioning of the system.
The best way to design an automated control system for a sheet metal processing line is to first understand what kind of equipment it needs to control. Each device should be identified and its specific parameters determined so that its input and output signals can be recognized. From the level of the control system on the sheet metal processing line, the central control station of the field device and the communication medium shall be determined. Proper configuration of the field device and the controller should be done to ensure that the system is synchronized and coordinated so that it is easy to identify, interpret and control.
In the configuration of the program for the intelligent control system of the sheet metal processing line, the important elements such as functions and parameters shall be identified and related. Varied module functions should be designed thinking of their real need for implementation, and their sequence and connection shall also be designed so that various components of the system are reasonably interconnected. After the program is set, its debugging is essential, including the test and debugging of single-function modules and the debugging of communication between modules.
During the commissioning of the sheet metal processing line electrical system, it is important to check the normal operation of each device in the system, including the field device and the controller, because any fault in any one of them will affect the normal operation of the whole system. When the system is running, it is necessary to adjust the control parameters reasonably and observe the signal changes of the system, so as to timely identify possible failures.
In conclusion, the intelligent control system of the sheet metal processing line is not only the basis for its reasonable coordination, but also has a great impact on the stability and reliability of its operation. Therefore, it is necessary to pay attention to its design, configuration, program debugging and commissioning when setting up the intelligent control system of the sheet metal processing line.