Dissolution Casting
Dissolution casting is an industry-leading process that has been used to great effect by both small and large businesses in the metal fabrication sector for many years. This process can be applied in a range of scenarios, from the creation of furniture components and fittings, to commercial and automotive parts. It involves the melting of a base metal and the injection of a binder material, in order to create a desire shape or design.
Dissolution casting offers many advantages over other similar processes, including superior strength and a high degree of durability. Thanks to the melting and injective process, it is also able to produce a wide variety of intricate designs with accuracy and precision. Indeed, due to the precise nature of the process, it can be used in a range of industries and applications; from large-scale manufacturing projects in the automotive and aerospace sectors, to smaller scale jewellery and furniture production.
The dissolution casting process can be broken down into six basic steps. Firstly, the casting mould and cores are prepared. Following this, the base metal alloy is melted and injected into the mould; this may either be by gravity pouring or a vacuum technique. Following this, the base metal and binder material are then allowed to cool, allowing the newly formed object to emerge in its desired form.
At the next step, the object is then inspected and, if needed, the mould is remains are removed from it; this is so that any imperfections can be addressed. The parts are then finished, using abrasive blasting and/or polishing processes, in order to give a desired finish. At the very final stages, the parts are then checked for accuracy, strength and stability before being dispatched for delivery.
The dissolution casting process can create a wide array of items, depending upon the materials and mould being used. For example, small items such as coins and jewellery can be produced with exacting precision, as can larger items such as fittings or components for larger structures, such as automobiles.
For those businesses that are looking for an industry-leading process that is both durable and precise, dissolution casting is an excellent choice. Thanks to the molten injection and cooling process, the items produced via this method are of excellent quality and can be produced to exacting specifications, meaning no instances of product failure or consumer discontent. As such, this process is highly regarded within the industry and can be used for a variety of different applications.
